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    有機浸滲劑

    • 分類:浸滲劑
    • 發布時間:2022-01-12 09:04:49
    • 訪問量:0
    概要:
    概要:
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       五,有機含浸液T88、T90Organic Impregnation Liquid T88, T90

     

    1、含浸液規格、型號Impregnation liquid specifications and models:

    型號/model

    包裝規格/Packaging Specifications

    性能特點/Performance characteristics

    對照歐美牌號/Compare European and American brands

    T88
    (熒光)

    20kg/桶

    易清洗型,90℃熱水固化,浸滲能耗較低,可生物降解,
    適用表面精度要求較高的工件。工作溫度-55℃- +175℃ Easy to clean, 90℃

    hot water curing, low energy consumption for impregnation, biodegradable,It is suitable for workpieces with high surface precision requirements. Working temperature -55℃- +175℃

    Resinol88C

    T90
    (熒光)

    20kg/桶

    標準型,90℃熱水固化,適合粉未冶金鑄件,
    工作溫度-55℃ - +200℃。國內普遍使用,穩定性好。

    Standard type, 90℃ hot water curing, suitable for powder metallurgy castings,Working temperature -55℃ - +200℃. It is widely used in China and has good stability.

    Resinol90C

     

    浸透液質量檢驗方法Leachate quality inspection method:
    a、用玻璃試管盛1/3管膠放入90℃熱水中,在15分種內固化為合格Use a glass test tube to hold 1/3 of the glue and put it in hot water at 90°C, and cure it to pass within 15 minutes.:
    b、用玻璃試管盛3/1管膠放入70℃熱水中,在25分種內不固化則穩定性合格Use a glass test tube to hold 3/1 of the glue and put it in hot water at 70°C. If it does not cure within 25 minutes, the stability is qualified.。

    熱水固化浸滲劑Hot water curing impregnant

    T88

    T90

    外觀Exterior

    透明至琥珀色液體(熒光)Clear to amber liquid (fluorescent)

    透明至琥珀色液體(熒光)Clear to amber liquid (fluorescent)

    粘度Viscosity(mpa.s)

    約15

    約18

    密度Density(g/cm2)

    1.02

    1.05

    閃點 Flash point(℃)

    >92

    >93

    表面張力 Surface Tension(dyn/cm)

    約15

    約35

    工作溫度 Operating temperature(℃)

    -55~+175

    -55~+200

    浸滲合格率Impregnation pass rate

    >98%

    >98%

    90℃熱水固化時間90℃ hot water curing time

    20 分種

    20分種

    固化后硬度(索式D)Hardness after curing (Soxhlet D)

    >62

    >62

    適用鑄件空隙孔經Applicable to casting void hole diameter(mm)

    <0.1

    <0.1

    特點Features

    易清洗型Easy to clean

    標準型Standard

    保質期Shelf life(<25℃)

    大于1年more than 1 year

    大于1年more than 1 year

    耐壓性能Pressure resistance

    可承受壓力至工件爆裂值Can withstand pressure to workpiece burst value

    可承受壓力至工件爆裂值Can withstand pressure to workpiece burst value

    使用年限Use period

    大于工件使用年限Exceeds the working life of the workpiece

    大于工件使用年限Exceeds the working life of the workpiece

     

    固化后的耐化學介質和耐溶劑性能表(節選)Chemical resistance and solvent resistance table after curing (excerpt)
    滲透密膠耐化學性和耐介質性能很好.Penetrating sealant has good chemical resistance and medium resistance.
    以下部分舉例了一些工業液體,并判斷了密封劑承受所列液體時表現出的相對能力.The following sections provide examples of some industrial fluids and judge the relative ability of sealants to withstand the listed fluids.
    √=表明密封劑是優良可靠的                  x=建議不使用此產品
    ◎=建議做測試                             %=在低濃度下有耐性

    液體liquid

    性能performance

    液體liquid

    性能performance

    液體liquid

    性能performance

    燃料油

    硫酸蒸汽

    制動液

    乙二醇

    硫酸

    %

    丙酮

    高氯酸鉀

    工業苯

    過氧化氫

    已醇

    加氯水

    草酸

    氫氟酸

    x

    鹽酸

    王水

    x

    氯化氫

    二氧化硫

    氧氣

    水液壓機液體

    潤滑油

    渦輪液體

    干洗溶劑油

    普通酒精

    灰氫液體

    如需了解其他介質和含浸液的關系,歡迎致電本公司技術部.If you want to know the relationship between other media and impregnating liquid, please call the technical department of our company.

    液體liquid

    溫度temperature

    初始硬度保有率(%)Initial hardness retention rate (%)

     

     

    300h

    700h

    100h

    汽油

    87℃

    86

    86

    86

    機油

    87℃

    103

    104

    102

    水/乙二醇(50%/50%)

    87℃

    96

    93

    92

    制動液

    87℃

    77

    73

    76

    87℃

    89

    93

    96

    硫酸(10%)

    22℃

    95

    97

    98

     

    3、有機浸滲的優點
    A、操作簡單,效率高,45分種可完成一個浸滲流程,工件合格率98%以上。
    B、100%反應固化不收縮,固化物堅韌耐老化,耐化學介質優良,可密封1.5um的超細微孔。
    C、容易清洗,不影響工作表面精度,不腐蝕金屬,對操作人員及環境無害。
    D、粉未冶金件燒結后即浸滲,可使刀具受力均勻,加工速度加快、刀具壽命大幅度延長。
    E、鑄件在電鍍,噴漆前浸滲,可延長零件壽命,并使表面處理質量優良。
    F、浸滲每噸工件消耗約4公斤的膠液,
    G、與無機硅酸鹽及合成樹指成本較低,雖然無機硅酸鹽及合成樹指的材料費只是熱固化浸滲劑的幾分之一,但統合比較報廢鑄件成本,能源消耗,因極大提高效率而節省的工作時成本,用熱固化浸滲工藝將使成本大大降低。
    4、性能機理
    固化機理
    T88、T90借助升高溫度來引發單體的聚合反應,形成一種熱固性塑料,借此填充孔隙。
    基本性能
    成分:T88、T90主要由甲基丙烯酸脂類單體的混合物組成。
    5、貯存
    放置于8-28℃的陰涼干燥處,原包裝內密封貯存期大于1年。
    包裝規格:20kg/桶,為了防止污染,不可將使用過的浸滲劑或其他材料倒入原包裝內。
    6、注意事項:
    這種密封劑觸及眼睛有刺激作用,一旦觸及眼睛應立即用水清洗并作醫療處理,
    長期接觸需配戴橡膠手套。

    3. The advantages of organic infiltration
    A. The operation is simple and the efficiency is high. An infiltration process can be completed in 45 minutes, and the qualified rate of the workpiece is over 98%.
    B. 100% reaction curing does not shrink, the cured product is tough and anti-aging, excellent in chemical resistance, and can seal ultra-fine pores of 1.5um.
    C. It is easy to clean, does not affect the accuracy of the working surface, does not corrode metals, and is harmless to operators and the environment.
    D. The powder metallurgical parts are infiltrated after sintering, so that the tool can be uniformly stressed, the processing speed is accelerated, and the tool life is greatly prolonged.
    E. The castings are impregnated before electroplating and painting, which can prolong the life of the parts and make the surface treatment quality excellent.
    F. Infiltration consumes about 4 kg of glue per ton of workpiece,
    G. Compared with inorganic silicate and synthetic tree finger, the cost is lower. Although the material cost of inorganic silicate and synthetic tree finger is only a fraction of that of heat-curing infiltrating agent, the cost of scrap castings and energy consumption are compared with each other. Greatly improve the efficiency and save the cost of work, and the thermal curing impregnation process will greatly reduce the cost.
    4. Performance mechanism
    ◆Curing mechanism
    T88, T90 use an elevated temperature to initiate the polymerization of the monomers to form a thermoset, thereby filling the pores.
    ◆Basic performance
    ◆Ingredients: T88 and T90 are mainly composed of a mixture of methacrylate monomers.
    5. Storage
    ◆Place it in a cool and dry place at 8-28℃, the storage period in the original package is more than 1 year.
    ◆Packing specification: 20kg/drum, in order to prevent pollution, do not pour the used impregnating agent or other materials into the original packaging.
    6. Notes:
    ◆This sealant is irritating when it touches the eyes. Once it touches the eyes, immediately wash with water and take medical treatment.
    ◆For long-term contact, wear rubber gloves.


    7、下表對水玻璃浸滲技術和有機熱固化浸滲技術進行了統合性能比較The table compares the integrated performance of water glass infiltration technology and organic thermal curing infiltration technology:

     

    水玻璃無機鹽浸滲技術

    有機熱固化浸技術

    固化原理

    物理反應,脫水干燥

    化學反應,加熱固化

    粘度

    粘度較高,不能密封0.1mm以下的微孔

    粘度低,可密封1.5μm的微孔

    成分均勻性

    粘度易變化,需不斷攪拌以防成份分離,
    水分蒸發會造成粘度增加

    成分均一,不含溶劑,穩定性好

    化學性質

    PH=1,堿性,腐蝕零件

    PH=6接近中性,不腐蝕零件

    浸滲合格率

    多次浸滲80%

    一次浸滲98%以上

    固化后收縮率

    脫水30-40%

    有機浸滲劑100%固化

    生產效率

    需要兩次以上浸滲,自然固化24-48小時,
    加熱固化2小時

    一次浸滲,因化時間為20分種

    清洗

    難于清洗,形成表面殘留,影響零件外形
    尺寸和表面質量,必須在機加工前浸滲

    易清洗,不影響零件外形尺寸
    和表面質量,精加工后浸滲

    固化后的物理性能

    無機鹽,很脆,沖擊振動,過程中易脫落造成滲漏

    具有柔韌性(與零件同壽命)

    固化后耐介質性能

    濕度、酸堿等會引發變質

    耐化學介質性能優良

    耐溫性能

    能耐同溫

    連續工作耐溫200℃左右

     

      ,有機浸滲推廣應用前景及效益The Prospect and Benefit of the Promotion and Application of Organic Impregnation

     

    1、推廣應用前景及效益預測Promotion and application prospect and benefit forecast:
    該項技術是解決鑄件泄露的有效措施,主要用于有色金屬和粉未冶金制品(主要是鋁合金),對提高鑄件合格率,降低生產成本有明顯的效果。
    目前全國許多工廠壓鑄件的廢品率較高,尤其是有色金屬高達20%,該項技術的推廣可挽回大量的廢品損失,具有十分明顯的經濟效益。
    目前,全國較多企業采用該技術后,實踐證明每年可節約幾十萬或上百萬的經費(如無錫市威孚股份有限公司自采用有機浸滲工藝后,將浸滲技術主要應用于鑄銅、鑄鋁、合金鑄件、粉未冶金等,以前必須報廢重鑄的工件比例幾乎降到零,每年挽回經濟損失在350萬元以上。)如在全國推廣應用,將取得顯著的經濟效益和社會效益。

    This technology is an effective measure to solve the leakage of castings. It is mainly used for non-ferrous metals and powder metallurgy products (mainly aluminum alloys). It has obvious effects on improving the qualification rate of castings and reducing production costs.
    At present, the scrap rate of die castings in many factories across the country is relatively high, especially for non-ferrous metals as high as 20%. The promotion of this technology can restore a lot of scrap losses and has very obvious economic benefits.
    At present, after many enterprises across the country have adopted this technology, it has been proved that hundreds of thousands or millions of dollars can be saved every year (for example, after Wuxi Weifu Co., Ltd. adopted the organic infiltration process, the infiltration technology is mainly used in casting For copper, cast aluminum, alloy castings, powder metallurgy, etc., the proportion of workpieces that had to be scrapped and recast in the past has been reduced to almost zero, and the annual economic loss is more than 3.5 million yuan.) If it is popularized and applied nationwide, it will achieve significant economic benefits and social benefit.

    2、與傳統密封使用成本對比分析(案例)Comparative analysis of the cost of using traditional seals (case)
    某客戶主要生產鋁鑄件制動閥,用于汽車剎車系統。高效可靠的微孔密封對于防止閥體蓋等滲漏,減少交通事故等有著重要的意義

    A customer mainly produces aluminum casting brake valves for automobile brake systems. Efficient and reliable microporous sealing is of great significance to prevent leakage of valve body covers and reduce traffic accidents.

    產品材料

    產品總數量

    250噸

    水玻璃浸滲兩次

    有機熱水浸滲一次

    鋁鑄件

    需處理零件件數

    500萬件

    平均不合格率為20%

    平均不合格率1.5%

    不合格總件數

    100萬件

    7.5萬件


    2.1、報廢鑄件的費用The cost of scrap castings

    項目

    費用

    備注

    每個鑄件報廢的成本為

    約20.225元

    包括鑄件費用,機加工費用,每件裝配工時費用,體漏費,
    不合格零件拆卸費,浸滲費用人工費,能耗,設備損耗費等.


    2.2、整個浸滲的耗電量/年Power consumption/year for the entire impregnation:

    水玻璃工藝

    烘箱加熱

    工作日/年

    平均每天加熱

    一年耗電量為

    每年電費

    備注

    2臺共60kw

    250天

    6小時

    60*250*6=90000KWH

    90000*1=9萬元

    電費按1元/度算

     

    有機滲透工藝

    恒溫熱水

    工作日/年

    平均每天加熱

    一年耗電量為

    每年電費

    備注

    功率24KW(保溫)

    250天

    2.5小時

    24*250*2.5=15000KWH

    15000*1=1.5萬元

    電費按1元/度算

    備注:有條件的用戶還可以用鑄造余熱或者鍋爐蒸汽加熱,節省電力。


    2.3、浸滲劑材料費Impregnant material fee:

    分類

    工作總重量

    消耗膠液量

    膠液價格

    總材料費

    水玻璃工藝

    250噸

    250噸*25公斤/噸=6.25噸

    約0.55萬元/噸

    3.4萬元

    有機滲透工藝

    250噸*4公斤/噸=1噸

    約18萬元/噸

    18萬元


    24、年成本計算如下The annual cost is calculated as follows : 

    費用項目

    水玻璃浸滲

    熱水固化浸滲

    鑄件報廢成本

    100萬件/年*20.225元=2022.5萬元

    7.5萬件/年*20.225=151.7萬元

    耗電費用

    9萬元

    1.5萬元

    浸滲劑材料費

    3.4萬元

    18萬元

    總成本

    2043.9萬元

    171.2萬元


    以上尚未包括因極大地縮短工藝流程時間,提高生產效率而帶來的工時成本節約等。與無機硅酸鹽及合成樹脂成本比較,雖然無機硅酸鹽及合成樹脂的材料費只是熱固化浸滲劑的幾分這一,但綜合比較報廢鑄件成本,能量消耗,因其極大提高效率節省的工時成本,用熱固化浸滲便將成本大大降低,工件質量大大提高。

    The above does not include labor-hour cost savings due to greatly shortening the process time and improving production efficiency. Compared with the cost of inorganic silicate and synthetic resin, although the material cost of inorganic silicate and synthetic resin is only a fraction of that of heat-curing infiltrating agent, the cost and energy consumption of scrap castings are comprehensively compared because they greatly improve efficiency. The cost of man-hours is saved, and the cost of thermal curing impregnation will be greatly reduced, and the quality of the workpiece will be greatly improved.

    本司將致力于不斷的改進產品生產工藝和品質,并且不斷的發展新的產品去保持市場的競爭能力。正朝著現代企業的方向與時間一同前進。以“真誠、務實、優質、高效”為企業宗旨,竭誠為各界人士服務。

    The company will continue to improve the production process and quality of products, and continue to develop new products to maintain market competitiveness. Is moving in the direction of the modern enterprise with time. "Sincere, pragmatic, high quality, efficient" for the purpose of the enterprise, dedicated to serve people from all walks of life.

    頭尾

    發布時間:2022-01-11 20:01:23

    地       址:浙江省臺州市路橋區蓬街鎮蓬街工業園區

    客服熱線:0086-576-82640565

    客服郵箱:zkjssb@126.com

    ? 2022 臺州亨旭浸滲設備有限公司 Taizhou Hengxu Infiltration Equipment Co.,Ltd.  浙ICP備2022002778號  網站建設:中企動力 臺州

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